Best-In-Class Level
Measurement and Control Instruments by Pune Techtrol Owing To meticulously
Engineered Instruments!
Continuous upgrading of
environment & safety standards, stringent quality requirements of products
and cost effective operationsare some of the varied and complex challenges that
chemical industries have to deal with.To meet the ever-increasing demands of
customers the chemical industries have to advancetechnologically to maintain
lead in the market withreliable products. For implementation of advanced
technology, one needs to have expert know-how of the instrumentation and
automation market, to choose the proper instruments required for the level
measurement of liquid and solid materials.
Pune Techtrol is the perfect
companion offering acomprehensive range of products inlevel measurements and
control instrumentsas well as expert know-howfor process automation. Chemical
industries need accurate and reliable level measurement and control instruments
to overcome following challenges normally encountered in their operations.
1. Corrosive liquids and environment
Handling of corrosive and
aggressive liquids is inevitable in chemical industries. The chemicals needed
to be handled may have strong acidic and strong alkaline properties. Very often
corrosive fumes may be present in the storage tanks/vessels. Level measuring
instruments installed on such storage tanks must be able to function accurately
for long periods. Mechanisms of high and low-level monitoring, instruments must
be able to sustain corrosive environments.Manual methods of monitoring level
have a risk factor resulting into human injury.To assure the smooth functioning
of processes, it is essential to design instruments with precision. The
cutting-edge technology provided in Pune Techtrol instruments is highly
precise.Measurement Technologies:
Various “Material of
Construction (MOC)” of thelevelmeasuring instruments such as SS304/316/ PP/
PVDF, PTFE coated with SS are provided to suit the corrosive nature of
chemicals.
Direct reading level gauges
use stainless steel, PVDF, Teflon as MOC, particularly for corrosive and toxic
chemicals.
2. Safety Norms and Regulations
Safety is a critical
parameter inchemical industries. Some plants in chemical industries have
inherent dangers because of the reactive chemicals stored in the tanks/vessels.
Measurement and control operations in respect of such processes must have
minimal human involvement and hence have to be automatic or remotely
controlled. Some chemicals are flammable and can cause fire hazard. To comply with safety
requirements,Techtrolinstruments are designed to meet all the safety standards.
Pune Techtrolhas wide range of approved,verified, certified and tested products
thatmeet all the safety standards and environmental norms and regulations.
3. Materials having Different values of viscosity, specific gravity,
dielectric constant
Values of viscosity,specific
gravity, dielectric constant of materials whose levels are to be monitored are
very important in design and selection of appropriate instruments for
particular operation.Techtrol manufactures level measuring instruments based on
various principles. While designing and manufacturing the instruments the
precise values of these parameters must be available from the users. Accurate
values of viscosity, specific gravity, dielectric constants in turn ensure
accuracy and reliability of the level monitoring instruments.Measurement
Technologies:
Float type switch are based
on Archimedes principle where density is important.
In case of capacitance &
radar type instruments, dielectric constant must be known.
4. High temperature & pressure conditions
In chemical industry there
are endothermic and exothermic processes where high temperature & pressure
conditions can occur. Working in such critical conditions, plant operators
require accurate &reliable solutions for monitoring applications.In such
varying temperature and pressure and the aggressive media, Techtrollevel
measurements and control instrumentsare capable of working satisfactorily under
such conditions
Measurement Technologies:
Appropriate selection of
material with sufficient mechanical strength is ensured for the instruments
subjected to conditions of high temperature and pressure.
Direct reading level gauges
are tested for 1.5 times the operating pressure and certified by Inspectorate
of Boilers wherever necessary.
5. Presence of fumes, dust and fire hazards
The tanks storing fly-ash
haveextremely hot and dusty environment. Also, some chemicals/ materials can
generate fumes which may lead to fire hazards in thechemical plant. When a fine
dust suspended in air is ignited a dust explosion occurs which causes a very
rapid burning and can injure people.The results of the instruments must be
helpful to avoid the undesired conditions. The level instruments provided by
Pune Techtrol come with a robustflameproof
housing and are designed to provide accurate results in extreme
conditions.
Measurement Technologies:
For fuming liquids, seal
pots are provided in FBG, FDG & FTG.
For hazardous applications
instruments are provided with flame-proof & ATEX certified enclosures
Non-contact type instruments
based on radarprinciple have antenna made up of PVDF material..
Selection between contact
and non-contact type radar is done by taking into consideration the presence of
dust/fumes and dielectric constants of the chemical materials.
Zener barriers are provided
for isolation wherever required.
6. Improvement in Plant Efficiency
By virtue of their accuracy
and reliability Techtrol level measuring instruments play vital role in
improving operational efficiency of the plant. Techtrol uses modern technology
to meet the challenge of continuous improvement in level measurement in turn
helping the industry to improve product quality & efficiency. Following
instruments are examples of such advanced technology.
Ultrasonic transmitters an
guided wave radar
Radar type level transmitter
using FMCW technology
Magnetostrictive
transmitters
Displacer type transmitters
A final word
Pune Techtrol, a leading manufacturer
in the field has set the benchmark by its precise and reliable instruments.The
team of professional and skilled engineers of Pune Techtrol, who have expertise
in theselection of the appropriate level measurement and control instruments,
take into account various factors required and specified by the customers.
About Pune Techtrol
Pune Techtrol,a leader in
designing and manufacturing the innovative Process Automation, Level
measurement and Control instruments for liquids and solids. Used by many
industries and professionals for more than three decades, Pune Techtrols’
quality equipment is trustedaround the globe.
Contact
Us
Pune Techtrol Pvt.Ltd
S-18, MIDC Bhosari,
Pune - 411026,India
Phone No- 020 66342900
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